Tag Archives: ac right angle gear motor

China wholesaler ZD Right Angle Gearbox 1250, 1300, 2750, 2800rpm Electric AC Induction Gear Motor vacuum pump oil near me

Product Description

Model Selection

ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.

• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.

• Drawing Request

If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
 

• On Your Need

We can modify standard products or customize them to meet your specific needs.

Detailed Photos

 

Product Parameters

Features:
1) Dimensions: 90mm
2) Power: 120W
3) Voltage: 110V, 220V
4) Speed: 1250, 1300, 2750, 2800rpm
5) Reduction ratio: 3~ 750K
6) With or without flange

MORE SPECIFICATION FOR AC MOTORS: 

MOTOR FRAME SIZE 60 mm / 70mm / 80mm / 90mm / 104mm
MOTOR TYPE INDUCTION MOTOR / REVERSIBLE MOTOR / TORQUE MOTOR / SPEED CONTROL MOTOR
SERIES K series
OUTPUT POWER 3 W / 6W / 10W / 15W / 25W / 40W / 60W / 90W / 120 W / 140W / 180W / 200W (can be customized)
OUTPUT SHAFT 8mm / 10mm / 12mm / 15mm ; round shaft, D-cut shaft, key-way shaft (can be customized)
Voltage type Single phase 100-120V 50/60Hz 4P Single phase 200-240V 50/60Hz 4P
Three phase 200-240V 50/60Hz Three phase 380-415V 50/60Hz 4P
Three phase 440-480V 60Hz 4P Three phase 200-240/380-415/440-480V 50/60/60Hz 4P
Accessories Terminal box type / with Fan / thermal protector / electromagnetic brake
Above 60 W, all assembled with fan
GEARBOX FRAME SIZE 60 mm / 70mm / 80mm / 90mm / 104mm
GEAR RATIO MINIMUM 3:1—————MAXIMUM 750:1
GEARBOX TYPE PARALLEL SHAFT GEARBOX AND STRENGTH TYPE
Right angle hollow worm shaft Right angle spiral bevel hollow shaft L type hollow shaft
Right angle CHINAMFG worm shaft Right angle spiral bevel CHINAMFG shaft L type CHINAMFG shaft
K2 series air tightness improved type
Certification CCC  CE  UL  RoHS

Other Related Products

Click here to find what you are looking for:

Customized Product Service

Company Profile

 

FAQ

Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge. 

Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.

Please contact us if you have detailed requests, thank you ! /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industrial
Number of Stator: Single-Phase
Function: Driving
Casing Protection: Closed Type
Number of Poles: 2
Starting Mode: Direct on-line Starting
Customization:
Available

|

gear motor

Are gear motors suitable for both heavy-duty industrial applications and smaller-scale uses?

Yes, gear motors are suitable for both heavy-duty industrial applications and smaller-scale uses. Their versatility and ability to provide torque multiplication make them valuable in a wide range of applications. Here’s a detailed explanation of why gear motors are suitable for both types of applications:

1. Heavy-Duty Industrial Applications:

Gear motors are commonly used in heavy-duty industrial applications due to their robustness and ability to handle high loads. Here are the reasons why they are suitable for such applications:

  • Torque Multiplication: Gear motors are designed to provide high torque output, making them ideal for applications that require substantial force to move or operate heavy machinery, conveyors, or equipment.
  • Load Handling: Industrial settings often involve heavy loads and demanding operating conditions. Gear motors, with their ability to handle high loads, are well-suited for tasks such as lifting, pulling, pushing, or driving heavy materials or equipment.
  • Durability: Heavy-duty industrial applications require components that can withstand harsh environments, frequent use, and demanding operating conditions. Gear motors are typically constructed with durable materials and designed to withstand heavy vibrations, shock loads, and temperature variations.
  • Speed Reduction: Many industrial processes require the reduction of motor speed to achieve the desired output speed. Gear motors offer precise speed reduction capabilities through gear ratios, allowing for optimal control and operation of machinery and equipment.

2. Smaller-Scale Uses:

While gear motors excel in heavy-duty industrial applications, they are also suitable for smaller-scale uses across various industries and applications. Here’s why gear motors are well-suited for smaller-scale uses:

  • Compact Size: Gear motors are available in compact sizes, making them suitable for applications with limited space or small-scale machinery, devices, or appliances.
  • Torque and Power Control: Even in smaller-scale applications, there may be a need for torque multiplication or precise power control. Gear motors can provide the necessary torque and power output for tasks such as precise positioning, controlling speed, or driving small loads.
  • Versatility: Gear motors come in various configurations, such as parallel shaft, planetary, or worm gear designs, offering flexibility to match specific requirements. They can be adapted to different applications, including robotics, medical devices, automotive systems, home automation, and more.
  • Efficiency: Gear motors are designed to be efficient, converting the electrical input power into mechanical output power with minimal losses. This efficiency is advantageous for smaller-scale applications where energy conservation and battery life are critical.

Overall, gear motors are highly versatile and suitable for both heavy-duty industrial applications and smaller-scale uses. Their ability to provide torque multiplication, handle high loads, offer precise speed control, and accommodate various sizes and configurations makes them a reliable choice in a wide range of applications. Whether it’s powering large industrial machinery or driving small-scale automation systems, gear motors provide the necessary torque, control, and durability required for efficient operation.

gear motor

What are some common challenges or issues associated with gear motors, and how can they be addressed?

Gear motors, like any mechanical system, can face certain challenges or issues that may affect their performance, reliability, or longevity. However, many of these challenges can be addressed through proper design, maintenance, and operational practices. Here are some common challenges associated with gear motors and potential solutions:

1. Gear Wear and Failure:

Over time, gears in a gear motor can experience wear, resulting in decreased performance or even failure. The following measures can address this challenge:

  • Proper Lubrication: Regular lubrication with the appropriate lubricant can minimize friction and wear between gear teeth. It is essential to follow manufacturer recommendations for lubrication intervals and use high-quality lubricants suitable for the specific gear motor.
  • Maintenance and Inspection: Routine maintenance and periodic inspections can help identify early signs of gear wear or damage. Timely replacement of worn gears or components can prevent further damage and ensure the gear motor’s optimal performance.
  • Material Selection: Choosing gears made from durable and wear-resistant materials, such as hardened steel or specialized alloys, can increase their lifespan and resistance to wear.

2. Backlash and Inaccuracy:

Backlash, as discussed earlier, can introduce inaccuracies in gear motor systems. The following approaches can help address this issue:

  • Anti-Backlash Gears: Using anti-backlash gears, which are designed to minimize or eliminate backlash, can significantly reduce inaccuracies caused by gear play.
  • Tight Manufacturing Tolerances: Ensuring precise manufacturing tolerances during gear production helps minimize backlash and improve overall accuracy.
  • Backlash Compensation: Implementing control algorithms or mechanisms to compensate for backlash can help mitigate its effects and improve the accuracy of the gear motor.

3. Noise and Vibrations:

Gear motors can generate noise and vibrations during operation, which may be undesirable in certain applications. The following strategies can help mitigate this challenge:

  • Noise Dampening: Incorporating noise-dampening features, such as vibration-absorbing materials or isolation mounts, can reduce noise and vibrations transmitted from the gear motor to the surrounding environment.
  • Quality Gears and Bearings: Using high-quality gears and bearings can minimize vibrations and noise generation. Precision-machined gears and well-maintained bearings help ensure smooth operation and reduce unwanted noise.
  • Proper Alignment: Ensuring accurate alignment of gears, shafts, and other components reduces the likelihood of noise and vibrations caused by misalignment. Regular inspections and adjustments can help maintain optimal alignment.

4. Overheating and Thermal Management:

Heat buildup can be a challenge in gear motors, especially during prolonged or heavy-duty operation. Effective thermal management techniques can address this issue:

  • Adequate Ventilation: Providing proper ventilation and airflow around the gear motor helps dissipate heat. This can involve designing cooling fins, incorporating fans or blowers, or ensuring sufficient clearance for air circulation.
  • Heat Dissipation Materials: Using heat-dissipating materials, such as aluminum or copper, in motor housings or heat sinks can improve heat dissipation and prevent overheating.
  • Monitoring and Control: Implementing temperature sensors and thermal protection mechanisms allows for real-time monitoring of the gear motor’s temperature. If the temperature exceeds safe limits, the motor can be automatically shut down or adjusted to prevent damage.

5. Load Variations and Shock Loads:

Unexpected load variations or shock loads can impact the performance and durability of gear motors. The following measures can help address this challenge:

  • Proper Sizing and Selection: Choosing gear motors with appropriate torque and load capacity ratings for the intended application helps ensure they can handle expected load variations and occasional shock loads without exceeding their limits.
  • Shock Absorption: Incorporating shock-absorbing mechanisms, such as dampers or resilient couplings, can help mitigate the effects of sudden load changes or impacts on the gear motor.
  • Load Monitoring: Implementing load monitoring systems or sensors allows for real-time monitoring of load variations. This information can be used to adjust operation or trigger protective measures when necessary.

By addressing these common challenges associated with gear motors through appropriate design considerations, regular maintenance, and operational practices, it is possible to enhance their performance, reliability, and longevity.

gear motor

What is a gear motor, and how does it combine the functions of gears and a motor?

A gear motor is a type of motor that incorporates gears into its design to combine the functions of gears and a motor. It consists of a motor, which provides the mechanical power, and a set of gears, which transmit and modify this power to achieve specific output characteristics. Here’s a detailed explanation of what a gear motor is and how it combines the functions of gears and a motor:

A gear motor typically consists of two main components: the motor and the gear system. The motor is responsible for converting electrical energy into mechanical energy, generating rotational motion. The gear system, on the other hand, consists of multiple gears with different sizes and tooth configurations. These gears are meshed together in a specific arrangement to transmit and modify the output torque and speed of the motor.

The gears in a gear motor serve several functions:

1. Torque Amplification:

One of the primary functions of the gear system in a gear motor is to amplify the torque output of the motor. By using gears with different sizes, the input torque can be effectively multiplied or reduced. This allows the gear motor to provide higher torque at lower speeds or lower torque at higher speeds, depending on the gear arrangement. This torque amplification is beneficial in applications where high torque is required, such as in heavy machinery or vehicles.

2. Speed Reduction or Increase:

The gear system in a gear motor can also be used to reduce or increase the rotational speed of the motor output. By utilizing gears with different numbers of teeth, the gear ratio can be adjusted to achieve the desired speed output. For example, a gear motor with a higher gear ratio will output lower speed but higher torque, whereas a gear motor with a lower gear ratio will output higher speed but lower torque. This speed control capability allows for precise matching of motor output to the requirements of specific applications.

3. Directional Control:

Gears in a gear motor can be used to control the direction of rotation of the motor output shaft. By employing different combinations of gears, such as spur gears, bevel gears, or worm gears, the rotational direction can be changed. This directional control is crucial in applications where bidirectional movement is required, such as in conveyor systems or robotic arms.

4. Load Distribution:

The gear system in a gear motor helps distribute the load evenly across multiple gears, which reduces the stress on individual gears and increases the overall durability and lifespan of the motor. By sharing the load among multiple gears, the gear motor can handle higher torque applications without putting excessive strain on any particular gear. This load distribution capability is especially important in heavy-duty applications that require continuous operation under demanding conditions.

By combining the functions of gears and a motor, gear motors offer several advantages. They provide torque amplification, speed control, directional control, and load distribution capabilities, making them suitable for various applications that require precise and controlled mechanical power. Gear motors are commonly used in industries such as robotics, automotive, manufacturing, and automation, where reliable and efficient power transmission is essential.

China wholesaler ZD Right Angle Gearbox 1250, 1300, 2750, 2800rpm Electric AC Induction Gear Motor   vacuum pump oil near me		China wholesaler ZD Right Angle Gearbox 1250, 1300, 2750, 2800rpm Electric AC Induction Gear Motor   vacuum pump oil near me
editor by CX 2024-05-17

China Professional ZD Single Phase Right Angle Electric AC Gear Motor vacuum pump adapter

Product Description

ZD Single Phase Right Angle Electric AC Gear Motor
 

Detailed Photos

Product Description

Item#: 6IK200GU-CTF/6GU50RC

Features:
1) Dimensions: 104mm
2) Power: 200W
3) Voltage(v): 220V
4) Reduction ratio: 50RC
5) Output Speed(nS): 50Hz–27rpm,      60Hz–30rpm

 

Other Related Products

Click here to find what you are looking for:

Company Profile

 

FAQ

Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge. 

Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industrial
Speed: Constant Speed
Number of Stator: Single-Phase
Function: Industrial
Casing Protection: Closed Type
Number of Poles: 2
Customization:
Available

|

gear motor

Are gear motors suitable for both heavy-duty industrial applications and smaller-scale uses?

Yes, gear motors are suitable for both heavy-duty industrial applications and smaller-scale uses. Their versatility and ability to provide torque multiplication make them valuable in a wide range of applications. Here’s a detailed explanation of why gear motors are suitable for both types of applications:

1. Heavy-Duty Industrial Applications:

Gear motors are commonly used in heavy-duty industrial applications due to their robustness and ability to handle high loads. Here are the reasons why they are suitable for such applications:

  • Torque Multiplication: Gear motors are designed to provide high torque output, making them ideal for applications that require substantial force to move or operate heavy machinery, conveyors, or equipment.
  • Load Handling: Industrial settings often involve heavy loads and demanding operating conditions. Gear motors, with their ability to handle high loads, are well-suited for tasks such as lifting, pulling, pushing, or driving heavy materials or equipment.
  • Durability: Heavy-duty industrial applications require components that can withstand harsh environments, frequent use, and demanding operating conditions. Gear motors are typically constructed with durable materials and designed to withstand heavy vibrations, shock loads, and temperature variations.
  • Speed Reduction: Many industrial processes require the reduction of motor speed to achieve the desired output speed. Gear motors offer precise speed reduction capabilities through gear ratios, allowing for optimal control and operation of machinery and equipment.

2. Smaller-Scale Uses:

While gear motors excel in heavy-duty industrial applications, they are also suitable for smaller-scale uses across various industries and applications. Here’s why gear motors are well-suited for smaller-scale uses:

  • Compact Size: Gear motors are available in compact sizes, making them suitable for applications with limited space or small-scale machinery, devices, or appliances.
  • Torque and Power Control: Even in smaller-scale applications, there may be a need for torque multiplication or precise power control. Gear motors can provide the necessary torque and power output for tasks such as precise positioning, controlling speed, or driving small loads.
  • Versatility: Gear motors come in various configurations, such as parallel shaft, planetary, or worm gear designs, offering flexibility to match specific requirements. They can be adapted to different applications, including robotics, medical devices, automotive systems, home automation, and more.
  • Efficiency: Gear motors are designed to be efficient, converting the electrical input power into mechanical output power with minimal losses. This efficiency is advantageous for smaller-scale applications where energy conservation and battery life are critical.

Overall, gear motors are highly versatile and suitable for both heavy-duty industrial applications and smaller-scale uses. Their ability to provide torque multiplication, handle high loads, offer precise speed control, and accommodate various sizes and configurations makes them a reliable choice in a wide range of applications. Whether it’s powering large industrial machinery or driving small-scale automation systems, gear motors provide the necessary torque, control, and durability required for efficient operation.

gear motor

What are some common challenges or issues associated with gear motors, and how can they be addressed?

Gear motors, like any mechanical system, can face certain challenges or issues that may affect their performance, reliability, or longevity. However, many of these challenges can be addressed through proper design, maintenance, and operational practices. Here are some common challenges associated with gear motors and potential solutions:

1. Gear Wear and Failure:

Over time, gears in a gear motor can experience wear, resulting in decreased performance or even failure. The following measures can address this challenge:

  • Proper Lubrication: Regular lubrication with the appropriate lubricant can minimize friction and wear between gear teeth. It is essential to follow manufacturer recommendations for lubrication intervals and use high-quality lubricants suitable for the specific gear motor.
  • Maintenance and Inspection: Routine maintenance and periodic inspections can help identify early signs of gear wear or damage. Timely replacement of worn gears or components can prevent further damage and ensure the gear motor’s optimal performance.
  • Material Selection: Choosing gears made from durable and wear-resistant materials, such as hardened steel or specialized alloys, can increase their lifespan and resistance to wear.

2. Backlash and Inaccuracy:

Backlash, as discussed earlier, can introduce inaccuracies in gear motor systems. The following approaches can help address this issue:

  • Anti-Backlash Gears: Using anti-backlash gears, which are designed to minimize or eliminate backlash, can significantly reduce inaccuracies caused by gear play.
  • Tight Manufacturing Tolerances: Ensuring precise manufacturing tolerances during gear production helps minimize backlash and improve overall accuracy.
  • Backlash Compensation: Implementing control algorithms or mechanisms to compensate for backlash can help mitigate its effects and improve the accuracy of the gear motor.

3. Noise and Vibrations:

Gear motors can generate noise and vibrations during operation, which may be undesirable in certain applications. The following strategies can help mitigate this challenge:

  • Noise Dampening: Incorporating noise-dampening features, such as vibration-absorbing materials or isolation mounts, can reduce noise and vibrations transmitted from the gear motor to the surrounding environment.
  • Quality Gears and Bearings: Using high-quality gears and bearings can minimize vibrations and noise generation. Precision-machined gears and well-maintained bearings help ensure smooth operation and reduce unwanted noise.
  • Proper Alignment: Ensuring accurate alignment of gears, shafts, and other components reduces the likelihood of noise and vibrations caused by misalignment. Regular inspections and adjustments can help maintain optimal alignment.

4. Overheating and Thermal Management:

Heat buildup can be a challenge in gear motors, especially during prolonged or heavy-duty operation. Effective thermal management techniques can address this issue:

  • Adequate Ventilation: Providing proper ventilation and airflow around the gear motor helps dissipate heat. This can involve designing cooling fins, incorporating fans or blowers, or ensuring sufficient clearance for air circulation.
  • Heat Dissipation Materials: Using heat-dissipating materials, such as aluminum or copper, in motor housings or heat sinks can improve heat dissipation and prevent overheating.
  • Monitoring and Control: Implementing temperature sensors and thermal protection mechanisms allows for real-time monitoring of the gear motor’s temperature. If the temperature exceeds safe limits, the motor can be automatically shut down or adjusted to prevent damage.

5. Load Variations and Shock Loads:

Unexpected load variations or shock loads can impact the performance and durability of gear motors. The following measures can help address this challenge:

  • Proper Sizing and Selection: Choosing gear motors with appropriate torque and load capacity ratings for the intended application helps ensure they can handle expected load variations and occasional shock loads without exceeding their limits.
  • Shock Absorption: Incorporating shock-absorbing mechanisms, such as dampers or resilient couplings, can help mitigate the effects of sudden load changes or impacts on the gear motor.
  • Load Monitoring: Implementing load monitoring systems or sensors allows for real-time monitoring of load variations. This information can be used to adjust operation or trigger protective measures when necessary.

By addressing these common challenges associated with gear motors through appropriate design considerations, regular maintenance, and operational practices, it is possible to enhance their performance, reliability, and longevity.

gear motor

How does the gearing mechanism in a gear motor contribute to torque and speed control?

The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:

The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.

Torque Control:

The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.

By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.

Speed Control:

The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.

By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.

In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.

China Professional ZD Single Phase Right Angle Electric AC Gear Motor   vacuum pump adapter	China Professional ZD Single Phase Right Angle Electric AC Gear Motor   vacuum pump adapter
editor by CX 2024-04-30

China supplier ZD Spiral Bevel Angel Right Angle Electric Induction AC Gear Motor For Food Packing Industry vacuum pump engine

Product Description

Model Selection

ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.

• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.

• Drawing Request

If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
 

• On Your Need

We can modify standard products or customize them to meet your specific needs.

 

Detailed Photos

Product Parameters

size output power voltage Frequency
60.70.80.90.100mm 3.6.10.20.40.60.90.100W 110.220.12V 50/60HZ

SPECIFICATION FOR AC MOTORS:
 

MOTOR FRAME SIZE 60 mm / 70mm / 80mm / 90mm / 104mm
MOTOR TYPE INDUCTION MOTOR / REVERSIBLE MOTOR / TORQUE MOTOR / SPEED CONTROL MOTOR
SERIES K series
OUTPUT POWER 3 W / 6W / 10W / 15W / 25W / 40W / 60W / 90W / 120 W / 140W / 180W / 200W (can be customized)
OUTPUT SHAFT 8mm / 10mm / 12mm / 15mm ; round shaft, D-cut shaft, key-way shaft (can be customized)
Voltage type Single phase 100-120V 50/60Hz 4P Single phase 200-240V 50/60Hz 4P
Three phase 200-240V 50/60Hz Three phase 380-415V 50/60Hz 4P
Three phase 440-480V 60Hz 4P Three phase 200-240/380-415/440-480V 50/60/60Hz 4P
Accessories Terminal box type / with Fan / thermal protector / electromagnetic brake
Above 60 W, all assembled with fan
GEARBOX FRAME SIZE 60 mm / 70mm / 80mm / 90mm / 104mm
GEAR RATIO MINIMUM 3:1—————MAXIMUM 750:1
GEARBOX TYPE PARALLEL SHAFT GEARBOX AND STRENGTH TYPE
Right angle hollow worm shaft Right angle spiral bevel hollow shaft L type hollow shaft
Right angle CHINAMFG worm shaft Right angle spiral bevel CHINAMFG shaft L type CHINAMFG shaft
K2 series air tightness improved type
Certification CCC  CE  UL  RoHS

 

Other Related Products

Click here to find what you are looking for:

Company Profile

 

FAQ

Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.

Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industrial
Speed: Constant Speed
Number of Stator: Single-Phase
Function: Driving, Control
Casing Protection: Closed Type
Number of Poles: 2
Customization:
Available

|

gear motor

How is the efficiency of a gear motor measured, and what factors can affect it?

The efficiency of a gear motor is a measure of how effectively it converts electrical input power into mechanical output power. It indicates the motor’s ability to minimize losses and maximize its energy conversion efficiency. The efficiency of a gear motor is typically measured using specific methods, and several factors can influence it. Here’s a detailed explanation:

Measuring Efficiency:

The efficiency of a gear motor is commonly measured by comparing the mechanical output power (Pout) to the electrical input power (Pin). The formula to calculate efficiency is:

Efficiency = (Pout / Pin) * 100%

The mechanical output power can be determined by measuring the torque (T) produced by the motor and the rotational speed (ω) at which it operates. The formula for mechanical power is:

Pout = T * ω

The electrical input power can be measured by monitoring the current (I) and voltage (V) supplied to the motor. The formula for electrical power is:

Pin = V * I

By substituting these values into the efficiency formula, the efficiency of the gear motor can be calculated as a percentage.

Factors Affecting Efficiency:

Several factors can influence the efficiency of a gear motor. Here are some notable factors:

  • Friction and Mechanical Losses: Friction between moving parts, such as gears and bearings, can result in mechanical losses and reduce the overall efficiency of the gear motor. Minimizing friction through proper lubrication, high-quality components, and efficient design can help improve efficiency.
  • Gearing Efficiency: The design and quality of the gears used in the gear motor can impact its efficiency. Gear trains can introduce mechanical losses due to gear meshing, misalignment, or backlash. Using well-designed gears with proper tooth profiles and minimizing gear train losses can improve efficiency.
  • Motor Type and Construction: Different types of motors (e.g., brushed DC, brushless DC, AC induction) have varying efficiency characteristics. Motor construction, such as the quality of magnetic materials, winding resistance, and rotor design, can also affect efficiency. Choosing motors with higher efficiency ratings can improve overall gear motor efficiency.
  • Electrical Losses: Electrical losses, such as resistive losses in motor windings or in the motor drive circuitry, can reduce efficiency. Minimizing resistance, optimizing motor drive electronics, and using efficient control algorithms can help mitigate electrical losses.
  • Load Conditions: The operating conditions and load characteristics placed on the gear motor can impact its efficiency. Heavy loads, high speeds, or frequent acceleration and deceleration can increase losses and reduce efficiency. Matching the gear motor’s specifications to the application requirements and optimizing load conditions can improve efficiency.
  • Temperature: Elevated temperatures can significantly affect the efficiency of a gear motor. Excessive heat can increase resistive losses, reduce lubrication effectiveness, and affect the magnetic properties of motor components. Proper cooling and thermal management techniques are essential to maintain optimal efficiency.

By considering these factors and implementing measures to minimize losses and optimize performance, the efficiency of a gear motor can be enhanced. Manufacturers often provide efficiency specifications for gear motors, allowing users to select motors that best meet their efficiency requirements for specific applications.

gear motor

Can you explain the role of backlash in gear motors and how it’s managed in design?

Backlash plays a significant role in gear motors and is an important consideration in their design and operation. Backlash refers to the slight clearance or play between the teeth of gears in a gear system. It affects the precision, accuracy, and responsiveness of the gear motor. Here’s an explanation of the role of backlash in gear motors and how it is managed in design:

1. Role of Backlash:

Backlash in gear motors can have both positive and negative effects:

  • Compensation for Misalignment: Backlash can help compensate for minor misalignments between gears, shafts, or the load. It allows a small amount of movement before engaging the next set of teeth, reducing the risk of damage due to misalignment. This can be particularly beneficial in applications where precise alignment is challenging or subject to variations.
  • Negative Impact on Accuracy and Responsiveness: Backlash can introduce a delay or “dead zone” in the motion transmission. When changing the direction of rotation or reversing the load, the gear teeth must first overcome the clearance or play before engaging in the opposite direction. This delay can reduce the overall accuracy, responsiveness, and repeatability of the gear motor, especially in applications that require precise positioning or rapid changes in direction or speed.

2. Managing Backlash in Design:

Designers employ various techniques to manage and minimize backlash in gear motors:

  • Tight Manufacturing Tolerances: Proper manufacturing techniques and tight tolerances can help minimize backlash. Precision machining and quality control during the production of gears and gear components ensure closer tolerances, reducing the amount of play between gear teeth.
  • Preload or Pre-tensioning: Applying a preload or pre-tensioning force to the gear system can help reduce backlash. This technique involves introducing an initial force or tension that eliminates the clearance between gear teeth. It ensures immediate contact and engagement of the gear teeth, minimizing the dead zone and improving the overall responsiveness and accuracy of the gear motor.
  • Anti-Backlash Gears: Anti-backlash gears are designed specifically to minimize or eliminate backlash. They typically feature modifications to the gear tooth profile, such as modified tooth shapes or special tooth arrangements, to reduce clearance. Anti-backlash gears can be used in gear motor designs to improve precision and minimize the effects of backlash.
  • Backlash Compensation: In some cases, backlash compensation techniques can be employed. These techniques involve monitoring the position or movement of the load and applying control algorithms to compensate for the backlash. By accounting for the clearance and adjusting the control signals accordingly, the effects of backlash can be mitigated, improving accuracy and responsiveness.

3. Application-Specific Considerations:

The management of backlash in gear motors should be tailored to the specific application requirements:

  • Positioning Accuracy: Applications that require precise positioning, such as robotics or CNC machines, may require tighter backlash control to ensure accurate and repeatable movements.
  • Dynamic Response: Applications that involve rapid changes in direction or speed, such as high-speed automation or servo control systems, may require reduced backlash to maintain responsiveness and minimize overshoot or lag.
  • Load Characteristics: The nature of the load and its impact on the gear system should be considered. Heavy loads or applications with significant inertial forces may require additional backlash management techniques to maintain stability and accuracy.

In summary, backlash in gear motors can affect precision, accuracy, and responsiveness. While it can compensate for misalignments, backlash may introduce delays and reduce the overall performance of the gear motor. Designers manage backlash through tight manufacturing tolerances, preload techniques, anti-backlash gears, and backlash compensation methods. The management of backlash depends on the specific application requirements, considering factors such as positioning accuracy, dynamic response, and load characteristics.

gear motor

What is a gear motor, and how does it combine the functions of gears and a motor?

A gear motor is a type of motor that incorporates gears into its design to combine the functions of gears and a motor. It consists of a motor, which provides the mechanical power, and a set of gears, which transmit and modify this power to achieve specific output characteristics. Here’s a detailed explanation of what a gear motor is and how it combines the functions of gears and a motor:

A gear motor typically consists of two main components: the motor and the gear system. The motor is responsible for converting electrical energy into mechanical energy, generating rotational motion. The gear system, on the other hand, consists of multiple gears with different sizes and tooth configurations. These gears are meshed together in a specific arrangement to transmit and modify the output torque and speed of the motor.

The gears in a gear motor serve several functions:

1. Torque Amplification:

One of the primary functions of the gear system in a gear motor is to amplify the torque output of the motor. By using gears with different sizes, the input torque can be effectively multiplied or reduced. This allows the gear motor to provide higher torque at lower speeds or lower torque at higher speeds, depending on the gear arrangement. This torque amplification is beneficial in applications where high torque is required, such as in heavy machinery or vehicles.

2. Speed Reduction or Increase:

The gear system in a gear motor can also be used to reduce or increase the rotational speed of the motor output. By utilizing gears with different numbers of teeth, the gear ratio can be adjusted to achieve the desired speed output. For example, a gear motor with a higher gear ratio will output lower speed but higher torque, whereas a gear motor with a lower gear ratio will output higher speed but lower torque. This speed control capability allows for precise matching of motor output to the requirements of specific applications.

3. Directional Control:

Gears in a gear motor can be used to control the direction of rotation of the motor output shaft. By employing different combinations of gears, such as spur gears, bevel gears, or worm gears, the rotational direction can be changed. This directional control is crucial in applications where bidirectional movement is required, such as in conveyor systems or robotic arms.

4. Load Distribution:

The gear system in a gear motor helps distribute the load evenly across multiple gears, which reduces the stress on individual gears and increases the overall durability and lifespan of the motor. By sharing the load among multiple gears, the gear motor can handle higher torque applications without putting excessive strain on any particular gear. This load distribution capability is especially important in heavy-duty applications that require continuous operation under demanding conditions.

By combining the functions of gears and a motor, gear motors offer several advantages. They provide torque amplification, speed control, directional control, and load distribution capabilities, making them suitable for various applications that require precise and controlled mechanical power. Gear motors are commonly used in industries such as robotics, automotive, manufacturing, and automation, where reliable and efficient power transmission is essential.

China supplier ZD Spiral Bevel Angel Right Angle Electric Induction AC Gear Motor For Food Packing Industry   vacuum pump engine	China supplier ZD Spiral Bevel Angel Right Angle Electric Induction AC Gear Motor For Food Packing Industry   vacuum pump engine
editor by CX 2024-04-22

China high quality ZD 110V/220V/380V/415V 6W-200W 60mm-104mm 2IK,3IK,4IK,5Ik,6Ik Series Square Mount Right Angle Single Phase Three Phase Micro Electric Induction AC Gear Motor near me manufacturer

Product Description

Model Selection

        ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.

• Model Selection

Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.

• Drawing Request

If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.

• On Your Need

We can modify standard products or customize them to meet your specific needs.

Product Parameters

AC Gear Motor

Type Of AC Gear Motor

Other Products

 

Company Profile

MOTOR FRAME SIZE 60 mm / 70mm / 80mm / 90mm / 104mm
MOTOR TYPE Induction Motor / Reversible Motor / Torque Motor / Speed Control Motor
OUTPUT POWER 10W / 15W / 25W / 40W / 60W / 90W / 120 W / 140W / 180W / 200W / 300W(Can Be Customized)
OUTPUT SHAFT 8mm / 10mm / 12mm / 15mm ; Round Shaft, D-Cut Shaft, Key-Way Shaft (Can Be Customized)
Voltage type Single phase 100-120V 50/60Hz; Three phase 200-240V 50/60Hz; Three phase 440-480V 60Hz 4P
Accessories Electric Brake / Fan / Speed Controller / Terminal Box /  Thermal Protector
GEARBOX FRAME SIZE 60 mm / 70mm / 80mm / 90mm / 104mm
Gear Ratio 3K-200K
Type Of Pinion GN Type / GU Type
Gearbox Type Regular Square Case gearbox / Right Angle Gearbox / L Type Gearbox
MOTOR FRAME SIZE 60 mm / 70mm / 80mm / 90mm / 104mm
MOTOR TYPE Induction Motor / Reversible Motor / Torque Motor / Speed Control Motor
OUTPUT POWER 10W / 15W / 25W / 40W / 60W / 90W / 120 W / 140W / 180W / 200W / 300W(Can Be Customized)
OUTPUT SHAFT 8mm / 10mm / 12mm / 15mm ; Round Shaft, D-Cut Shaft, Key-Way Shaft (Can Be Customized)
Voltage type Single phase 100-120V 50/60Hz; Three phase 200-240V 50/60Hz; Three phase 440-480V 60Hz 4P
Accessories Electric Brake / Fan / Speed Controller / Terminal Box /  Thermal Protector
GEARBOX FRAME SIZE 60 mm / 70mm / 80mm / 90mm / 104mm
Gear Ratio 3K-200K
Type Of Pinion GN Type / GU Type
Gearbox Type Regular Square Case gearbox / Right Angle Gearbox / L Type Gearbox

Benefits of a Planetary Motor

A planetary motor has many benefits. Its compact design and low noise makes it a good choice for any application. Among its many uses, planetary gear motors are found in smart cars, consumer electronics, intelligent robots, communication equipment, and medical technology. They can even be found in smart homes! Read on to discover the benefits of a planetary gear motor. You’ll be amazed at how versatile and useful it is!
Motor

Self-centering planet gears ensure a symmetrical force distribution

A planetary motor is a machine with multiple, interlocking planetary gears. The output torque is inversely proportional to the diameters of the planets, and the transmission size has no bearing on the output torque. A torsional stress analysis of the retaining structure for this type of motor found a maximum shear stress of 64 MPa, which is equivalent to a safety factor of 3.1 for 6061 aluminum. Self-centering planet gears are designed to ensure a symmetrical force distribution throughout the transmission system, with the weakest component being the pinions.
A planetary gearbox consists of ring and sun gears. The pitch diameters of ring and planet gears are nearly equal. The number of teeth on these gears determines the average gear-ratio per output revolution. This error is related to the manufacturing precision of the gears. The effect of this error is a noise or vibration characteristic of the planetary gearbox.
Another design for a planetary gearbox is a traction-based variant. This design eliminates the need for timing marks and other restrictive assembly conditions. The design of the ring gear is similar to that of a pencil sharpener mechanism. The ring gear is stationary while planet gears extend into cylindrical cutters. When placed on the sun’s axis, the pencil sharpening mechanism revolves around the ring gear to sharpen the pencil.
The JDS eliminates the need for conventional planetary carriers and is mated with the self-centering planet gears by dual-function components. The dual-function components synchronize the rolling motion and traction of the gears. They also eliminate the need for a carrier and reduce the force distribution between the rotor and stator.

Metal gears

A planetary motor is a type of electric drive that uses a series of metal gears. These gears share a load attached to the output shaft to generate torque. The planetary motor is often CNC controlled, with extra-long shafts, which allow it to fit into very compact designs. These gears are available in sizes from seven millimeters to 12 millimeters. They can also be fitted with encoders.
Planetary gearing is widely used in various industrial applications, including automobile transmissions, off-road transmissions, and wheel drive motors. They are also used in bicycles to power the shift mechanism. Another use for planetary gearing is as a powertrain between an internal combustion engine and an electric motor. They are also used in forestry applications, such as debarking equipment and sawing. They can be used in other industries as well, such as pulp washers and asphalt mixers.
Planetary gear sets are composed of three types of gears: a sun gear, planet gears, and an outer ring. The sun gear transfers torque to the planet gears, and the planet gears mesh with the outer ring gear. Planet carriers are designed to deliver high-torque output at low speeds. These gears are mounted on carriers that are moved around the ring gear. The planet gears mesh with the ring gears, and the sun gear is mounted on a moveable carrier.
Plastic planetary gear motors are less expensive to produce than their metal counterparts. However, plastic gears suffer from reduced strength, rigidity, and load capacity. Metal gears are generally easier to manufacture and have less backlash. Plastic planetary gear motor bodies are also lighter and less noisy. Some of the largest plastic planetary gear motors are made in collaboration with leading suppliers. When buying a plastic planetary gear motor, be sure to consider what materials it is made of.
Motor

Encoder

The Mega Torque Planetary Encoder DC Geared Motor is designed with a Japanese Mabuchi motor RS-775WC, a 200 RPM base motor. It is capable of achieving stall torque at low speeds, which is impossible to achieve with a simple DC motor. The planetary encoder provides five pulses per revolution, making it perfect for applications requiring precise torque or position. This motor requires an 8mm hex coupling for proper use.
This encoder has a high resolution and is suitable for ZGX38REE, ZGX45RGG and ZGX50RHH. It features a magnetic disc and poles and an optical disc to feed back signals. It can count paulses as the motor passes through a hall on the circuit board. Depending on the gearbox ratio, the encoder can provide up to two million transitions per rotation.
The planetary gear motor uses a planetary gear system to distribute torque in synchrony. This minimizes the risk of gear failure and increases the overall output capacity of the device. On the other hand, a spur gear motor is a simpler design and cheaper to produce. The spur gear motor works better for lower torque applications as each gear bears all the load. As such, the torque capacity of the spur gear motor is lower than that of a planetary gear motor.
The REV UltraPlanetary gearbox is designed for FTC and has three different output shaft options. The output shaft is made of 3/8-inch hex, allowing for flexible shaft replacement. These motors are a great value as they can be used to meet a wide range of power requirements. The REV UltraPlanetary gearbox and motor are available for very reasonable prices and a female 5mm hex output shaft can be used.

Durability

One of the most common questions when selecting a planetary motor is “How durable is it?” This is a question that’s often asked by people. The good news is that planetary motors are extremely durable and can last for a long time if properly maintained. For more information, read on! This article will cover the durability and efficiency of planetary gearmotors and how you can choose the best one for your needs.
First and foremost, planetary gear sets are made from metal materials. This increases their lifespan. The planetary gear set is typically made of metals such as nickel-steel and steel. Some planetary gear motors use plastic. Steel-cut gears are the most durable and suitable for applications that require more torque. Nickel-steel gears are less durable, but are better able to hold lubricant.
Durability of planetary motor gearbox is important for applications requiring high torque versus speed. VEX VersaPlanetary gearboxes are designed for FRC(r) use and are incredibly durable. They are expensive, but they are highly customizable. The planetary gearbox can be removed for maintenance and replacement if necessary. Parts for the gearbox can be purchased separately. VEX VersaPlanetary gearboxes also feature a pinion clamped onto the motor shaft.
Dynamic modeling of the planetary gear transmission system is important for understanding its durability. In previous studies, uncoupled and coupled meshing models were used to investigate the effect of various design parameters on the vibration characteristics of the planetary gear system. This analysis requires considering the role of the mesh stiffness, structure stiffness, and moment of inertia. Moreover, dynamic models for planetary gear transmission require modeling the influence of multiple parameters, such as mesh stiffness and shaft location.
Motor

Cost

The planetary gear motor has multiple contact points that help the rotor rotate at different speeds and torques. This design is often used in stirrers and large vats of liquid. This type of motor has a low initial cost and is more commonly found in low-torque applications. A planetary gear motor has multiple contact points and is more effective for applications requiring high torque. Gear motors are often found in stirring mechanisms and conveyor belts.
A planetary gearmotor is typically made from four mechanically linked rotors. They can be used for various applications, including automotive and laboratory automation. The plastic input stage gears reduce noise at higher speeds. Steel gears can be used for high torques and a modified lubricant is often added to reduce weight and mass moment of inertia. Its low-cost design makes it an excellent choice for robots and other applications.
There are many different types of planetary gear motors available. A planetary gear motor has three gears, the sun gear and planet gears, with each sharing equal amounts of work. They are ideal for applications requiring high torque and low-resistance operation, but they require more parts than their single-stage counterparts. The steel cut gears are the most durable, and are often used in applications that require high speeds. The nickel-steel gears are more absorptive, which makes them better for holding lubricant.
A planetary gear motor is a high-performance electrical vehicle motor. A typical planetary gear motor has a 3000 rpm speed, a peak torque of 0.32 Nm, and is available in 24V, 36V, and 48V power supply. It is also quiet and efficient, requiring little maintenance and offering greater torque to a modern electric car. If you are thinking of buying a planetary gear motor, be sure to do a bit of research before purchasing one.

China Good quality 90W Spiral Bevel Angel AC Right Angle Gear Motor with Great quality

Merchandise Description

25w 30w substantial torque reduced pace appropriate angle ac gear motor

one. Mild excess weight, modest dimension and straightforward set up
two. Wide velocity ranges and large torque
three. Reduced sounds and large effectiveness
4. Stable and risk-free, long life time
five. Multi-construction, various assembling techniques
6. 1-stop remedy with pace controller, driver, encoder, brake and transformer available.

Motor Specification
 

Allowable load for the equipment motor

other merchandise

 

Certifications

 

Packaging & Shipping

 

Organization Profile

FAQ

Q: How to pick a appropriate motor or gearbox?
A:If you have motor photographs or drawings to display us, or you have thorough specs, this sort of as, voltage, velocity, torque, motor measurement, functioning manner of the motor, needed lifetime and noise amount and so forth, you should do not wait to enable us know, then we can advise appropriate motor per your request accordingly.

Q: Do you have a customized service for your common motors or gearboxes?
A: Sure, we can personalize per your request for the voltage, speed, torque and shaft size/condition. If you need extra wires/cables soldered on the terminal or want to incorporate connectors, or capacitors or EMC we can make it too.

Q: Do you have an personal layout provider for motors?
A: Of course, we would like to design motors independently for our consumers, but some kind of molds are necessory to be developped which may want actual price and layout charging.

Q: What is actually your lead time?
A: Normally talking, our normal common product will need fifteen-30days, a little bit lengthier for customized goods. But we are quite flexible on the lead time, it will count on the certain orders.
 

The Positive aspects of Employing a Gear Motor

A equipment motor performs on the theory of conservation of angular momentum. As the more compact gear addresses far more RPM and the greater gear makes much more torque, the ratio in between the two is better than a single. Similarly, a numerous equipment motor follows the theory of strength conservation, with the course of rotation constantly opposite to the a single that is adjacent to it. It really is effortless to understand the concept powering gear motors and the a variety of types offered. Study on to find out about the diverse sorts of gears and their applications.

Electrical motor

The selection of an electric motor for equipment motor is mostly dependent on the application. There are a variety of motor and gearhead combinations offered, and some are more productive than other folks. However, it is vital to comprehend the software requirements and decide on a motor that fulfills these needs. In this article, we’ll look at some of the rewards of making use of a equipment motor. The pros and negatives of every sort are briefly talked about. You can purchase new equipment motors at competitive rates, but they aren’t the most reliable or tough alternative for your application.
To determine which motor is best for your software, you’ll want to consider the load and velocity requirements. A gear motor’s performance (e) can be calculated by taking the input and output values and calculating their relation. On the graph underneath, the input (T) and output (P) values are represented as dashed lines. The input (I) price is represented as the torque utilized to the motor shaft. The output (P) is the volume of mechanical vitality converted. A DC equipment motor is 70% efficient at 3.seventy five lb-in / 2,100 rpm.
In addition to the worm equipment motor, you can also select a compact DC worm equipment motor with a variable gear ratio from 7.5 to eighty. It has a variety of choices and can be customized-manufactured for your certain application. The 3-section AC gear motor, on the other hand, functions at a rated energy of 1 hp and torque of 1.143.2 kg-m. The output voltage is usually 220V.
One more crucial factor is the output shaft orientation. There are two major orientations for gearmotors: in-line and offset. In-line output shafts are most best for programs with large torque and limited reduction ratios. If you want to stay away from backlash, decide on a correct angle output shaft. An offset shaft can trigger the output shaft to grow to be excessively scorching. If the output shaft is angled at a certain angle, it may be also huge or too tiny.
Motor

Equipment reducer

A equipment reducer is a unique kind of speed decreasing motor, generally employed in big machinery, this sort of as compressors. These reducers have no cooling fan and are not developed to handle large masses. Different reasons call for various service factors. For instance, a equipment that needs frequent rapidly accelerations and occasional load spikes needs a equipment reducer with a high services aspect. A equipment reducer which is created for long manufacturing shifts should be larger than a machine that uses it for brief intervals of time.
A equipment reducer can minimize the speed of a motor by a issue of two. The reduction ratio adjustments the rotation speed of the acquiring member. This modify in velocity is typically essential to resolve issues of inertia mismatch. The torque density of a equipment reducer is measured in newton meters and will count on the motor employed. The first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for example, indicates that the output pace has been reduce in 50 percent.
Bevel gear reducers are a excellent choice if the input and output shafts are perpendicular. This sort is quite sturdy and is best for conditions where the angle among two axes is little. Nevertheless, bevel equipment reducers are high-priced and demand continuous maintenance. They are usually utilized in weighty-responsibility conveyors and farm equipment. The right choice of equipment reducer for equipment motor is critical for the efficiency and reliability of the mechanism. To get the best equipment reducer for your software, speak to a qualified manufacturer today.
Choosing a gear reducer for a equipment motor can be difficult. The wrong one can wreck an entire equipment, so it really is important to know the particulars. You need to know the torque and speed needs and choose a motor with the appropriate ratio. A gear reducer need to also be appropriate with the motor it is meant for. In some cases, a scaled-down motor with a gear reducer will function much better than a greater 1.
Motor

Motor shaft

Appropriate alignment of the motor shaft can greatly increase the overall performance and life span of rotating units. The appropriate alignment of motors and pushed instruments improves the transfer of energy from the motor to the instrument. Incorrect alignment sales opportunities to added sound and vibration. It may also direct to premature failure of couplings and bearings. Misalignment also benefits in increased shaft and coupling temperatures. Consequently, correct alignment is vital to enhance the effectiveness of the driven instrument.
When picking the appropriate variety of gear prepare for your motor, you need to have to consider its vitality performance and the torque it can deal with. A helical geared motor is far more efficient for substantial output torque programs. Relying on the necessary speed and torque, you can decide on amongst an in-line and a parallel helical geared motor. Both kinds of gears have their advantages and drawbacks. Spur gears are prevalent. They are toothed and operate parallel to the motor shaft.
A planetary equipment motor can also have a linear output shaft. A stepping motor should not work at too higher recent to stop demagnetization, which will direct to step decline or torque fall. Ensure that the motor and gearbox output shafts are secured from exterior impacts. If the motor and gearbox are not safeguarded from bumps, they may possibly trigger thread defects. Make positive that the motor shafts and rotors are guarded from exterior impacts.
When picking a metal for your equipment motor’s motor shaft, you ought to take into account the cost of hot-rolled bar stock. Its outer levels are a lot more difficult to device. This kind of substance contains residual stresses and other problems that make it difficult to machine. For these apps, you should decide on a substantial-power steel with hard outer levels. This type of steel is cheaper, but it also has dimensions concerns. It’s best to check every material 1st to decide which one fits your demands.
In addition to reducing the pace of your system, a geared motor also minimizes the torque generated by your device. It can be utilized with both AC and DC energy. A high-top quality gear motor is vital for stirring mechanisms and conveyor belts. Even so, you need to pick a geared motor that uses high-grade gears and supplies greatest performance. There are numerous sorts of planetary equipment motors and gears on the industry, and it is important to choose the correct one.
Motor

Very first stage gears

The initial stage gears of a gear motor are the most critical components of the total unit. The motor’s power transmission is ninety% efficient, but there are many elements that can impact its efficiency. The gear ratios utilised should be higher sufficient to manage the load, but not as well large that they are restricting the motor’s speed. A equipment motor need to also have a healthful security element, and the lubricant must be sufficient to overcome any of these aspects.
The transmission torque of the equipment alterations with its speed. The transmission torque at the input side of the equipment decreases, transferring a tiny torque to the output side. The number of tooth and the pitch circle diameters can be employed to estimate the torque. The first stage gears of equipment motors can be categorized as spur gears, helical gears, or worm gears. These three types of gears have diverse torque capacities.
The very first stage helical gear is the most essential part of a gear motor. Its operate is to transfer rotation from one particular gear to the other. Its output is the gearhead. The second phase gears are connected by a carrier. They perform in tandem with the initial phase gear to supply the output of the gearhead. Moreover, the initial stage provider rotates in the exact same path as the enter pinion.
An additional important part is the output torque of the gearmotor. When choosing a gearmotor, contemplate the commencing torque, operating torque, output velocity, overhung and shock loads, obligation cycles, and far more. It is essential to select a gearmotor with the appropriate ratio for the application. By choosing the appropriate gearmotor, you will get maximum efficiency with minimum running fees and increase plant efficiency. For a lot more data on very first stage gears, verify out our website.
The first stage of a gear motor is composed of a established of mounted and rotating sprockets. The very first phase of these gears functions as a generate equipment. Its rotational mass is a restricting aspect for torque. The next stage is composed of a rotating shaft. This shaft rotates in the route of the torque axis. It is also the restricting drive for the motor’s torque.

China Good quality 90W Spiral Bevel Angel AC Right Angle Gear Motor     with Great qualityChina Good quality 90W Spiral Bevel Angel AC Right Angle Gear Motor     with Great quality

China OEM Helical Gear AC Right Angle Gear Motor Spiral Bevel wholesaler

Product Description

RRODUCT FATUERS:

The business is a specialised manufacturing unit that creates miniature equipment reduction motors on a fixed-position foundation. It has a generation historical past of far more than ten a long time. The company has a total established of organization management and specialized administration systems, and its goods are created in rigorous accordance with GB / T19001-2000 expectations.

The “Weiqiang” equipment reducer created by our company sells nicely in provinces, municipalities and autonomous locations of the country. It is commonly utilised in metallurgy, mining, lifting, transportation, petroleum, chemical, textile, pharmaceutical, foodstuff, light-weight business, grain, oil, feed and other industries, and is deeply trustworthy by clients.
Welcome new and old clients to visit and guidebook.

Packaging & Shipping:
1, Waterproof plastic bag packed in foam box and carton as outer packing.
two, Export wooden box packaging for products.

 

Rewards of a Planetary Motor

If you are searching for an reasonably priced way to energy a machine, think about acquiring a Planetary Motor. These units are created to provide a huge selection of gear reductions, and are able of generating a lot higher torques and torque density than other sorts of push programs. This post will make clear why you must contemplate getting a single for your wants. And we’ll also go over the variances among a planetary and spur equipment method, as properly as how you can reward from them.

planetary gears

Planetary gears in a motor are utilised to decrease the velocity of rotation of the armature 8. The reduction ratio is established by the structure of the planetary gear device. The output shaft 5 rotates by means of the gadget with the assistance of the ring equipment 4. The ring gear 4 engages with the pinion 3 after the shaft is rotated to the engagement position. The transmission of rotational torque from the ring gear to the armature triggers the motor to start off.
The axial conclude surface area of a planetary gear system has two circular grooves 21. The frustrated portion is used to retain lubricant. This lubricant prevents overseas particles from moving into the planetary gear area. This characteristic enables the planetary equipment device to be compact and light-weight. The cylindrical part also minimizes the mass inertia. In this way, the planetary gear unit can be a very good choice for a motor with constrained place.
Due to the fact of their compact footprint, planetary gears are fantastic for minimizing heat. In addition, this design allows them to be cooled. If you need substantial speeds and sustained efficiency, you might want to contemplate employing lubricants. The lubricants current a cooling impact and reduce sound and vibration. If you want to maximize the effectiveness of your motor, commit in a planetary gear hub drivetrain.
The planetary gear head has an inside sunshine equipment that drives the several outer gears. These gears mesh jointly with the outer ring that is fastened to the motor housing. In industrial applications, planetary gears are used with an escalating quantity of teeth. This distribution of power assures greater performance and transmittable torque. There are several advantages of employing a planetary equipment motor. These rewards incorporate:
Motor

planetary gearboxes

A planetary gearbox is a kind of drivetrain in which the input and output shafts are linked with a planetary structure. A planetary gearset can have 3 principal factors: an input equipment, a planetary output equipment, and a stationary situation. Diverse gears can be used to alter the transmission ratios. The planetary framework arrangement offers the planetary gearset higher rigidity and minimizes backlash. This large rigidity is crucial for quick begin-cease cycles and rotational direction.
Planetary gears require to be lubricated frequently to avert wear and tear. In addition, transmissions should be serviced often, which can consist of fluid alterations. The gears in a planetary gearbox will wear out with time, and any difficulties ought to be fixed immediately. However, if the gears are damaged, or if they are faulty, a planetary gearbox company will repair it for free.
A planetary gearbox is usually a 2-speed design, but skilled producers can supply triple and one-speed sets. Planetary gearboxes are also compatible with hydraulic, electromagnetic, and dynamic braking methods. The very first phase to developing a planetary gearbox is defining your application and the wanted final result. Well-known constructors use a consultative modeling strategy, beginning every single venture by learning equipment torque and running problems.
As the planetary gearbox is a compact layout, area is constrained. Therefore, bearings need to have to be selected meticulously. The compact needle roller bearings are the most typical choice, but they are not able to tolerate big axial forces. These that can manage high axial forces, this sort of as worm gears, need to decide for tapered roller bearings. So, what are the advantages and disadvantages of a helical gearbox?

planetary equipment motors

When we think of planetary gear motors, we have a tendency to think of huge and powerful equipment, but in reality, there are a lot of smaller sized, much more low-cost versions of the exact same machine. These motors are usually made of plastic, and can be as modest as 6 millimeters in diameter. As opposed to their larger counterparts, they have only 1 gear in the transmission, and are created with a modest diameter and little number of enamel.
They are related to the solar method, with the planets rotating all around a sunshine equipment. The planet pinions mesh with the ring equipment inside of the sunshine gear. All of these gears are connected by a planetary provider, which is the output shaft of the gearbox. The ring gear and planetary provider assembly are hooked up to each and every other via a sequence of joints. When power is utilized to any of these associates, the whole assembly will rotate.
When compared to other configurations, planetary gearmotors are a lot more complex. Their design is made up of a sunlight equipment centered in the centre and many smaller sized gears that mesh with the central sunshine equipment. These gears are enclosed in a more substantial internal tooth gear. This design allows them to deal with larger loads than traditional gear motors, as the load is dispersed amongst many gears. This kind of motor is generally more high-priced than other configurations, but can face up to the larger-load needs of some devices.
Because they are cylindrical in shape, planetary gear motors are extremely versatile. They can be employed in various applications, such as automatic transmissions. They are also employed in programs in which higher-precision and velocity are necessary. In addition, the planetary gear motor is robust and is characterized by lower vibrations. The advantages of making use of a planetary equipment motor are large and contain:
Motor

planetary gears vs spur gears

A planetary motor makes use of several tooth to share the load of rotating components. This gives planetary gears large stiffness and minimal backlash – often as low as one particular or two arc minutes. These qualities are important for programs that undergo regular start off-quit cycles or rotational course adjustments. This post discusses the positive aspects of planetary gears and how they vary from spur gears. You can view the animation underneath for a clearer comprehension of how they operate and how they differ from spur gears.
Planetary gears transfer in a periodic method, with a comparatively modest meshing frequency. As the meshing frequency will increase, the amplitude of the frequency also will increase. The amplitude of this frequency is tiny at lower clearance values, and increases dramatically at increased clearance amounts. The amplitude of the frequency is greater when the clearance reaches .2-.6. The amplitude boosts speedily, while dress in increases slowly after the original .2-.6-inch-extensive clearance.
In higher-speed, higher-torque apps, a planetary motor is far more effective. It has several contact points for better torque and larger speed. If you are not sure which variety to pick, you can seek the advice of with an expert and style a personalized gear. If you are not sure of what type of motor you need to have, get in touch with Twirl Motor and request for assist choosing the correct one for your application.
A planetary equipment arrangement provides a quantity of rewards in excess of standard fixed-axis equipment program designs. The compact dimensions permits for reduce loss of effectiveness, and the a lot more planets in the gear method enhances the torque density and ability. Yet another advantage of a planetary gear technique is that it is a lot more powerful and far more resilient than its spur-equipment counterpart. Combined with its several rewards, a planetary gear arrangement offers a excellent remedy to your shifting requirements.
Motor

planetary gearboxes as a compact alternative to pinion-and-equipment reducers

While conventional pinion-and-equipment reducer design and style is cumbersome and complicated, planetary gearboxes are compact and adaptable. They are suited for many apps, specially in which place and weight are problems, as nicely as torque and velocity reduction. However, knowing their mechanism and operating is not as straightforward as it sounds, so here are some of the crucial advantages of planetary gearing.
Planetary gearboxes function by making use of two planetary gears that rotate about their very own axes. The sunlight gear is utilised as the enter, while the planetary gears are linked via a casing. The ratio of these gears is -Ns/Np, with 24 teeth in the sunlight gear and -3/2 on the planet gear.
Unlike classic pinion-and-gear reducer patterns, planetary gearboxes are considerably more compact and considerably less expensive. A planetary gearbox is about 50% scaled-down and weighs significantly less than a pinion-and-equipment reducer. The smaller equipment floats on leading of three big gears, reducing the effects of vibration and ensuring steady transmission in excess of time.
Planetary gearboxes are a great substitute to pinion-and-equipment push methods because they are scaled-down, considerably less complex and offer a larger reduction ratio. Their meshing arrangement is comparable to the Milky Way, with the sunlight equipment in the center and two or a lot more outer gears. They are connected by a provider that sets their spacing and incorporates an output shaft.
When compared to pinion-and-gear minimizes, planetary gearboxes offer larger pace reduction and torque capability. As a outcome, planetary gearboxes are modest and compact and are usually chosen for space-constrained apps. But what about the large torque transfer? If you might be seeking for a compact alt

China OEM Helical Gear AC Right Angle Gear Motor Spiral Bevel     wholesaler China OEM Helical Gear AC Right Angle Gear Motor Spiral Bevel     wholesaler